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We use a rather large 60*25*950 solid sheet of 7075T6 ali for the axearm of Obsidian. I guess a 30*12 will do for a feather then.
My supplier for this stuff is Dejond, Wilrijk, Belgium. So P&P would make it rather expensive to get it from there.
For the gears, racks and simular stuff we buy at Stoffels, also in Belgium. Or go pure custom, but thats a very expensive option.
We use 2014T6 aluminium alloy for the axe shaft on THz.
The rack and pinion material is EN24 steel.
You could buy a length of round rack (not spur round rack) from HPC e.g. part 141-020-025 for £64 then drill and tap a hole in the end for a large bolt to hold the piston on.
see http://www.hpcgears.com/newpdf/round_racks_1_5mod.pdfhttp://www.hpcgears.com/newpdf/round_racks_1_5mod.pdf
The three most common strong aluminium alloys are:
1) 6082 - a weldable, medium strength alloy.
2) 2014 - high strength. Poor weldability. Not suitable for forming (bending).
3) 7075 - Strongest of the common alloys. Also not suitable for welding or forming. Tends not to be available in less than 1/2 thickness.
Generally you would go for the T6 tempers in the above alloys. This is the usual one most people supply.
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