So a lot of people search to be using HDPE. Personally I've used UHMWPE. Is one better than the other? I am struggling to work with mine (6mm sheet) any recommendations on how to accurately cut these plastics and which tools to use?
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HDPE vs UHMWPE
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We use 5mm hdpe for fat lip with 8mm on the front. Nothing so far has caused any damage of any note and it fights spinners regularly.
To cut use a metal ruler. A Stanley knife and do a few passes. Go at least half way through and then use a pair of pliers to break. Obviously that doesn't do curves but you can use a saw for those bits.
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UHMWPE is much harder to work from what I hear. I'm told it's rather slippery so can't be easily secured using things like clamps, so some people drill holes and pin it that way. I can't confirm this but Robert Cowan, a builder in the US, has stated it provides some benefits with this slippery nature as other weapons and wedges struggle to get a grip. But again, I've not used it so I can't say for sure!
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